A typical version of an overhead garage door used in the past would have been built as a one-piece panel.[1] The panel was mounted on each side with unequal parallelogram style hinge lifting mechanism. Newer versions of overhead garage doors are now generally built from several panels hinged together that roll along a system of tracks guided by rollers.[1] The weight of the door may be 400 lb (181.4 kg) or more, but is balanced by either a torsion spring system or a pair of extension springs.[2] A remote controlled motorized mechanism for opening garage doors adds convenience, safety, and security.[3]
For more than 35 years, AE Door & Window has served the Cincinnati and Northern Kentucky areas with high-quality Clopay garage door products and exceptional services. We started as a small company operating out of a garage. In the decades since we first opened, we’ve grown into a regional provider that businesses and homeowners turn to when they need garage door products, services and repairs.
With over 300 independently moving parts, your garage door is a deceptively complex piece of equipment. To help prevent malfunctions and break-downs, it is a good idea to occasionally perform a garage door tune-up to keep all of these parts in good working order. A regular tune-up service by a Sears professional can prevent unexpected door problems and prolong the life of your existing equipment.
Speed of a thrown winding bar:: The springs, being in balance with the door, effectively are able to launch a typical 150 lb door at 10.6 mph speed. An 18-inch long by 1/2-inch diameter steel winding bar happens to weigh about 1 pound. Since momentum is conserved, this 150:1 ratio in weight of the door to the winding bar means the fully-wound springs could potentially throw a winding bar at 10.6 mph * 150 = 1590 mph = 2332 ft/sec, assuming the energy were perfectly coupled and transferred. If the energy transfer were only 1/3 efficient, this would still be the 800 ft/sec speed of a typical pistol bullet. Except it is a foot-and-a-half metal spear, not a bullet.

The typical electric garage door opener consists of a power unit that contains the electric motor. The power unit attaches to a track. A trolley connected to an arm that attaches to the top of the garage door slides back and forth on the track, thus opening and closing the garage door. The trolley is pulled along the track by a chain, belt, or screw that turns when the motor is operated. A quick-release mechanism is attached to the trolley to allow the garage door to be disconnected from the opener for manual operation during a power failure or in case of emergency. Limit switches on the power unit control the distance the garage door opens and closes once the motor receives a signal from the remote control or wall push button to operate the door.[3]
As noted above, set-screw clamping may have distorted the cross-section of the shaft and made it difficult to slide off all the hardware. With the shaft on the floor, it may be possible to restore enough roundness to proceed, using compensating clamping force to the distorted area via a machinist's vise, an arbor press, a hydraulic shop press, etc., on the shaft body. Burrs and other slight distortions on the shaft can be filed off with a hand file or touched with an abrasive wheel on an angle grinder. At some point, the condition of the shaft may just be degraded enough that it ought to be replaced.
Roller doors ("Sheet Doors"-USA) are usually constructed of corrugated steel. They evolved from cover window and door coverings.[4] Other materials can be used (e.g.; transparent corrugated fibreglass) where strong impact resistance is not required. Corrugations give the door strength against impacts. A typical single car garage roller door has a preloaded spring inside the rolling mechanism. The spring reduces the effort required to open the door. Larger roller doors in commercial premises are not sprung (except USA) and use a manual pulley and chain system or a geared motor to raise and lower (roll up and roll down) the door. Roller doors cannot be effectively insulated.
In my case, removing and replacing the relaxed springs required that I take down the assembly: torsion shaft, lift drums, and bearings. Doing that requires unbolting the center bearing plate from the wall, removing the drums from the shaft, and finally sliding the shaft back and forth out of the end bearings to remove the whole assembly off the wall. I am fortunate to have a lot of clearance in this garage to make the disassembly simpler. Tighter clearance to walls or ceiling would make disassembly a more difficult manipulation.
Next, the torsion shaft is reassembled with the new springs, the drums repositioned loosely on the shaft, this whole assembly slid back into the end bearings, and the drum set-screws tightened down. I tightened the set-screws about 1/2 or 3/4 of a turn after contact with the shaft, which provides a good grip, but does not distort the shaft. The drums can be set on their old positions, if they were correctly installed, which is snug up against the end bearings to remove any longitudinal play in the torsion shaft. Now the lift cable can be reattached to the drums, and a slight temporary torque applied to the shaft to keep the cable taut while the first spring is wound. This temporary torque is conveniently applied with a pair of locking pliers clamped on the shaft, positioned such that they hold the torque by pressing lightly against the wall above the door, before you start the spring winding, The locking pliers stay on the torsion shaft until you have finished the spring winding locked down the spring cone(s) with the setscrew(s), and removed the winding bars. Then you simply remove them with the release on the wrench handle. I feel that any job that doesn't require a trick manipulation with either locking pliers or duct tape (or in the ultimate case, both!) is just too boring. My trusty pliers look a trifle rusty ever since I used them to clamp something on my outdoor TV antenna "temporarily" and left them out in the weather for, oh, several years. The white stuff on the drum is paint overspray from the original painting of the garage interior.
I obtained my parts, as described on this page, from American Garage Door Supply Inc. (http://www.americandoorsupply.com/) They may have raised their small-order prices or imposed a minimum order since I ordered from them in 2002 at the prices in my essay above. The Web site offers a free catalog by PDF download or mail. Springs in 2005 were priced at $2.25/lb.
Follow the directions. Torsion springs require careful adjustment so be sure to read the manual for your particular door to properly set the spring tension. This is crucial to the safe and correct operation of the door. Most garage door repairs should not take more than a few hours for basic maintenance repairs, or half a day with a helper for the more complex spring work.
Whether you are a new homeowner looking to personalize your home or you need to replace your existing garage door, Clopay® makes it easy to find the right choice for your home. Your garage door can account for up to 30% of your home’s façade, so choosing the right style can have a great impact on your curb appeal. Clopay doors are available in a variety of styles including carriage-house, raised-panel and modern, all with convenient overhead operation. Choose from a variety of colors, woodgrain finishes, materials and hardware to complement your home’s exterior.
You might be thinking: Aha! Why don't we lift the door, clamp it in place, and install the springs while they are thus safely unwound, rather than deal with all that accumulation of hazardous torque? The answer: At the top-of-travel, the unwound springs are not fully relaxed; they are still clamped to the torsion shaft with a significant stretch along the shaft axis, plus about a half-turn to keep the door snug at the top. This extra length amounts to the stacking of extra turns that accumulate from winding, also termed "spring growth" in the business. In my case this is about 7 turns of 0.2253 wire, or about 2 inches. Stretching the spring that much and clamping it with a half-turn or so of twist is not feasible.
Just compare our total price—item price + tax (if applicable) + shipping&handling—to the total price of other Online stores. If you find a lower price, we will match the price and refund 10% of the difference. Call us at 1-877-357-Door (3667) today with your quote from a competitor. We will review the lower price while processing your order and make any necessary reductions before your order ships.
Correct spring size is determined by factors such as the weight and height of the door. You cannot substitute a different spring and just tighten or loosen the winding to make it balance the load. Why? To maintain cable tension under all operating conditions, the spring must retain about one turn of unspent wind-up at the top-of-travel position, which with the lift drum size and door height predetermines the number of turns of winding at the bottom-of-travel; and furthermore the torsion of the fully-wound spring at the bottom-of-travel must be slightly less than that needed to lift the weight of the door when translated by the lift drums.

There are such a large number of varied issues with carport entryway repair. Stray pieces will be the dependable wind up being free with time. A bothering sound when you work the entryway opener is a marker that there is an isolated wandering part. Prior to an opening, it ensures that that the power supply is standing alone from the framework, or else you may hurt yourself. Now and again the gaps for stray pieces can expand the extent of to a degree that you can’t fix them. In such a case, you can employ wood fillers or perhaps regular wood pieces to top them off.


I obtained my parts, as described on this page, from American Garage Door Supply Inc. (http://www.americandoorsupply.com/) They may have raised their small-order prices or imposed a minimum order since I ordered from them in 2002 at the prices in my essay above. The Web site offers a free catalog by PDF download or mail. Springs in 2005 were priced at $2.25/lb.
The wire size and winding direction are easily discovered and proved, as I will explain below. You absolutely must know and understand the critical measurements of your old springs to order replacements. This assumes that the old springs were the correct to begin with; it is not uncommon to have incorrectly sized springs on a door due to a previous sloppy installation, or a significant change in weight of the door.
Stress and lifetime: Calculating the maximal stress in the wire is useful for estimating the lifetime. Using the formula above, the bending stress S in the spring wire is 32*238/(π*0.2253^3) = 212 Kpsi. The spring index C is D/d = 2.23 / 0.225 = 9.88. The Wahl correction factor is Kw = (4C-1)/(4C-4) + 0.615/C = 1.15. The Wahl-corrected stress is Kw * S = 1.15 * 212 Kpsi = 244 Kpsi. This predicts about a 10,000-cycle lifetime, which is the standard "cheap spring" configuration originally installed. Note that while this stress is proportional to the torque being applied, it is also in proportion to the inverse third-power of the wire size. Thus slightly heavier wire sizes (and suitably adjusted D and/or L) radically improve the expected cycle lifetime of the spring.
Tools in Action says the Ryobi Ultra Quiet has plenty of versatility, as you can plug devices into the opener hardware, like a Bluetooth speaker, a fan, or even an 18V Ryobi cordless tool battery. When the opener has power, it will charge the battery. But if your home ever loses power, the 18V battery works as a backup to the garage door opener, allowing it to operate normally.
This page is a description of how I replaced torsion springs on a garage door. You may find that my experience either frightens you from trying such a stunt yourself, or encourages you to give it a try. You may curse me for revealing the techniques supposedly known only to the trade, or perhaps thank me for explaining how it's done. All the secrets are revealed below. Even if you hire this work out, just knowing how it is done will help you shop for the best deal and avoid falling prey to overcharging tricks.
Since 1975, Kitsap Garage door has provided Kitsap Penninsula with reliable, comprehensive and responsive residential and commercial garage door repair, maintenance and installation services. At Kitsap Garage Door, our primary focus is offering Bremerton, Shelton and Kitsap, WA, home and business owners with the highest quality products and services, as well as exceptional customer experiences marked with free service estimates, workmanship warranties, reliable support and emergency services.

A garage door is a large door on a garage that opens either manually or by an electric motor (a garage door opener). Garage doors are frequently large enough to accommodate automobiles and other vehicles. Small garage doors may be made in a single panel that tilts up and back across the garage ceiling. Larger doors are usually made in several jointed panels that roll up on tracks across the garage ceiling, or into a roll above the doorway. The operating mechanism is spring-loaded or counterbalanced to offset the weight of the door and reduce human or motor effort required to operate the door. Less commonly, some garage doors slide or swing horizontally. Doors are made of wood, metal, or fiberglass, and may be insulated to prevent heat loss. Warehouses, bus garages and locomotive sheds have larger versions.
Safe automatic door openers. All automatic openers must now have an auto-reversing mechanism and photoelectric eyes located near the floor on both sides of the door (see photo). If the door is closing and the beam between the eyes is interrupted, the door will automatically reverse. If the eyes aren’t connected, the door won’t operate. For instructions on how to install a new garage door opener, see How to Install a Garage Door Opener.

Spending your whole weekend setting up a new garage door opener is not on the top of most peoples list. This opener is easy to install for most levels of DIYers and it provides a quiet and reliable open and close. This has 3/4 HPc DC chain features and the powerhead can open 12" in a second. It has a wireless remote and Intellicode 2 security to prevent people from breaking into your home. 
When you’ve measured your door and found a replacement that you love, garage door installation and repair services are only a click or call away. Our vast network of independent Clopay Dealers provide dependable service, and are happy to help with regular maintenance and replacement parts after your door is installed. Replacement garage doors installed by our Master Authorized and Authorized dealers are also eligible for a 1-year installation warranty to ensure your door operates reliably. For a quote or to request local service, visit our convenient dealer locator to find a Clopay Dealer near you!
Locating a contractor - there are many professional overhead garage door companies. It is always advisable to contact at least three different agencies and request a bid or quote for the work. Be sure that each quote includes the costs for a few different types of doors, any installation fees, and the cost of wiring the electronic openers. Standard prices range from:
You’ll never have a difficult time reaching us here at Absolute Overhead Door. You will speak to another person 24/7 – never an answering machine or computer – no matter if you call day or night. Our team will always be ready to answer any questions that you may have and get a plan and schedule underway to fix everything from a broken spring, garage door opener, to a broken garage door that needs complete and new installation. If you need us to replace broken springs, you or your teenage driver backed into the garage door, or in the market for a new door install or upgrade, we’ve got you covered! We provide garage door service from 8am to 6pm – with no extra charge for evenings and Saturday’s. Absolute Overhead Door Service also provides 24-hour Emergency Service with minimal charge. We are your garage door repair and broken spring experts! If you have an unknown issue with your garage door or an issue with your garage door opener, give us a call today for guaranteed same day service. 
There are plenty of garage door accessories to make your garage safer. Sears carries replacement safety sensors that will detect anything in the way and keep it from shutting. If you have a small garage or it's full of gardening equipment, a laser parking assistant will help you find the perfect spot every time. You can set it so it hits the perfect spot on your dash as you pull in. You'll also be able to find new tracks to replace worn opener tracks.
We lead busy and sometimes hectic lives. It's easy for someone low on sleep and high on stress to accidently bump into their garage door leaving a little damage. If you're lucky it's just an individual garage door panel that's been damaged. This will leave you with the option of garage door panel replacment. There's a chance it might cost you upwards of $150-200 to spot repair damaged garage door panel. If it happens to be an in-production model, they probably will be able to repair or replace the entire panel (if needed) for $250-400. Unfortunately if you've got an older model of garage door the panels may no longer be in production. This might seem like a disadvantage because you'll end up having to just replace the entire door. Many times it's actually easier and more cost effective to just replace the garage door.
Winding "up" starts out easy. It finishes at the proper number of turns, by which time you are pushing against the maximum torque. Count the turns of spring winding from when the springs are slack. To be sure you're winding the right direction, all you have to remember is that proper winding makes the spring smaller in diameter and longer in length as it twists "in". On the standard door (most common), this means you push the winding bars up to wind up the spring, which is an easily remembered rule. This is very apparent and should be verified during the first few easy turns. You can also think about the correct winding direction in mechanical terms, namely which way the reaction of the spring will torque the shaft and drums, which in turn will lift the cable. This should all make perfect sense before you attempt the manipulations.
Door styles - in addition to the styles just mentioned, it is important to also consider additional features such as windows across the top of the door to provide light inside of the garage, the use of steel or wood frames to give decorative doors added security and stability, and insulation which can reduce energy costs in the attached garage by an impressive 15 to 20%; and

Trading diameter for length: Observe that in the spring rate formula in the table above, factors D (diameter of coils) and N (number of coils) appear together in the denominator of the spring rate formula. Algebraically, given equal wire sizes, this means that the product of the coil diameter and overall length produces the spring torque, not the diameter or length alone. Physically, this means that you can trade off torsion spring coil diameter versus overall length in inverse proportions to maintain the same torque rate. Trade-off example: A spring with 2-inch diameter coils that is 36 inches long equals a 1.5-inch diameter spring that is 48 inches long, because the product in both cases is 72 (inches squared). This assumes that wire size is equal in the trade-off, and that you have not counted dead coils in the length. Service technicians use this principle to make quick substitutions for what's on their truck versus what you need. But if you understand this, you're ahead of many technicians who don't know this trick. Maybe now you can educate the next one you hire.
Our team of 100-plus technicians and service representatives takes care of you every step along the way. Our technicians are the best in the area. They’ll provide expert guidance as you consider your options, and then top-notch service to complete the repairs. When you want Cincinnati or Northern Kentucky garage door repair you can trust, choose AE Door & Window.
Adding a new garage door provides a dramatic difference in your home’s appearance. When neighbors pass by, when guests pull up, or when you return from work, your house will have a distinct beauty that makes it a landmark of the neighborhood. The unique look you’ve always imagined — as well as the material, the finish, and the insulation can be found in our wide selection of garage doors.

My garage door broke on a Saturday night as I was getting ready to leave for a holiday party. Kelvin was here within 30 minutes. He reviewed everything with me that was happening with my door. He gave me the estimates of what was immediately needed to be done in order for my door to raise and then what I will need to have done very soon. I could see all the problems he pointed out to me and I decided to have everything done. He completed everything that night. I was very satisfied with Kelvin’s professionalism and the work he did. Thank you again.


The Ryobi Ultra-Quiet Garage Door Opener boasts a The Ryobi Ultra-Quiet Garage Door Opener boasts a 2HPs motor giving you faster openings and prolonging motor life. An integrated long-lasting LED light keeps your garage illuminated and ensures you don’t spend time changing out light bulbs. Download the Ryobi Garage Door Opener App to monitor and control your garage ...  More + Product Details Close
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